
Elevator apparatus fiber laser cutting machine with laser power 800W
New design
1. Machine general introduction
1) Machine Stable running: adopting the top world import fiber
lasers, stable performance, and key parts can reach 100,000 hours,
high efficiency for photoelectric conversion: Compare with CO2
laser cutting machine, fiber laser cutting machine has three times
photoelectric conversion efficiency,the most advanced Europed laser
source with high photoelectric conversion efficiency rate up to
30%, the lifetime of the key parts can reach 100,000 hours, machine
no maintenance, no consumable parts.
2) Machine Low running cost: Save energy and protect environment, low maintenance: fiber line transmission no need reflect lens, save
maintenance cost, World famous brand laser cutting head, ensure good cutting effects
and high precision.
3) Easy operations: fiber line transmission, no adjustment of
optical path, super flexible optical effects: compact design, compact and easy to
flexible manufacturing requirements, economic price but top quality, especiall for Advertising industry.
4) highly strengthened steel bed annealed to ensure high speed with no deformation at least 20 years.
5) Precise rack bilateral servo motor driving system with highest response speed, machine idel travel speed up to 100 meters/min.
2. Machine main features:
German high performance reducer, gear and rack transmission which ensure the cutting precision and the stable performance, our 800W CNC fiber laser cutting equipment uses a moving gantry structure, imported high-precision screw and linear guide, smooth transmission, high precision , the X, Y, Z axes are imported from Japan servo motor, high-precision, high- speed, high-torque, high inertia, stable performance and durable.
We ensure the machine's high speed and acceleration, bed with the moving beam as a whole welded structure, roughing after annealing, and then the vibration aging treatment, can completely eliminate the stress of welding and machining, good rigidity, high accuracy can be maintained for a long time does not deform, we adopt the laser cutting control special function modules, powerful, human-machine interface, easy to operate based on the Windows operating system, fiber laser cutting machine CNC system integrated, independent research and development of personalized nesting software.
CNC cutting machine to achieve “full-time cutting, efficient cutting and high - nesting rate cut " core technology is the fundamental guarantee of effective material savings, improve cutting efficiency , with imported high - precision electronic control proportional valve, precise control of the cutting auxiliary gas pressure, in order to achieve the best cutting results.
3. Application materials
Stainless steel, carbon steel, alloy steel, silicon steel, spring
steel, aluminum, aluminum alloy, galvanized sheet and other metal
pipes and tubes.
4. Machine application field
Widly applied to metal-sheet processing, stainless steel decorative engineering, advertising trademark and advertising character, high/low voltage electrical cabinet, kitchenware, metal crafwork, auto parts, farm machinery, medical instrument, sports equipment,environmental protecion equipment, elvvator apparatus, central air conditioning, metal craftwork, hardeware, tool and gauge etc...
5. Suntop fiber laser cutting machine main cutting functions:
No. | Functions | Main Descriptions |
1 | Height following | Torch move up and down according to plate height |
2 | Power control | Laser power controlled according to slope |
3 | Reverse function | Reverse to execute NC program |
4 | Breakpoint return | Return to breakpoint after recovery |
5 | Multi piercing | Pulse, blasting, progress, high-speed |
6 | Lead line | Set lead line parameter |
7 | Auto edge-seeking | Find cutting piece coordinate automatically |
8 | Leapfrog function | Leapfrog to improve cutting efficiency |
9 | Common line | Common line to improve the cutting efficiency |
10 | Marking function | Machine can do any shape laser engraving on plate |
11 | Nesting function | Software can be automatic layout, saving material |
12 | Auto alarm | If machine has problems or parts disconnected, the machine software will show error code automatically, so that the operator can find the solution very easy and quickly. |
6. Cutting speed data (only for reference, the actual speed depend
on the actual materials)
Thickness (mm) | Materials | Max. cutting speed (M/min ) |
1 | Carbon steel | 14 |
2 | 8 | |
3 | 3.5 | |
4 | 2 | |
8 | 1 | |
10 | 0.6 | |
1 | Stainless steel | 15 |
2 | 6 | |
3 | 2 | |
4 | 1 | |
6 | 0.5 | |
1 | Aluminum alloy/brass | 3.5 |
3 | 1.2 |
7. The machine’s main technical parameters
Specifications | Parameters |
Max. laser power | 800W |
Laser wavelength | 1064nm |
Effective processing area | 1500*3000mm (other size can be customized ) |
Positioning | Red light indication |
X,Y axis repeat positioning precision | ±0.03mm |
X/Y axis positioning accuracy | 0.05mm/m |
Z axis route | 120mm |
X/Y max axial acceleration | 1G |
Max. loading weight | 500KG |
Protection level of main power | IP54 |
Max. cutting thickness | ≤10mm ( the real thickness depend on the actual materials ) |
Cutting software Support format | DXF and PLT which outputted from the Auto CAD or CorelDraw software ) |
Total power consumed | ≤8KW |
Power supply | 3 phases , 4 wires AC, 380V, 50HZ/60HZ/60A |
The Auxiliary gas | O2 , N2 and compressed air |
Machine whole weight | 3500KG |
Machine loading method | 20'GP container |
8. Machine’s main configurations
Item | Name | Specifications | Qty |
1 | ST-FC3015-800E | 3000*1500mm | 1 set |
2 | Fiber laser source | 800W ( Raycus or USA nLIGHT) | 1 |
3 | CNC control system | LASERCUT&CYPCUT | 1 |
4 | Laser cutting head | Swiss Raytool | 1 |
5 | Water chiller | Wuhan China | 1 |
9. Machine rough running cost:
a) Total power consumption
Machine parts | Power (KW) | Power consumption(KW/H) | Note |
Laser generator | 2 | ≤11.4*60% = 6.7 | Due to the electricity cost different in every country, so I can only give total power consumption, couldn’t give total electricity price cost |
CNC machine tool | 5.8 | ||
Water chiller | 3.6 |
b) Machine gas consumption
Gas type | Consumption (L/hour) | Remark | Note |
Oxygen | 6L/Hour | Calculated based on 1mm carbon steel sheet | Due to the gas price different in every country, so I only can give the rough gas consumption per hour |
Nitrogen | 20L/Hour | Calculated based on 1mm stainless steel sheet |
C) Machine consumable parts
Consumable parts name | Life time ( hour) | Unit price (USD/piece) | Total cost (USD/hour) | Note |
Protection mirror | ≥240 | 60 | 0.25 | If the working environment is good, the consumable parts lifetime will be more longer |
Nozzle | ≥600 | 35 | 0.058 | |
Total | USD0.3 /hour |
D) Machine rough total running cost
Item | Power consumption (KW/hour) | Consumable parts | Gas consumption | Note |
O2 gas cutting | 6.7 | USD0.3/hour | 6L/hour | Based on 1mm carbon steel |
N2 gas cutting | 6.7 | USD0.3/ hour | 18L/hour | Based on 1mm stainless steel |
Remark: if use the compressed air to cut stainless steel will save much gas cost.
10. The laser cutting samples for different materials for
reference:
Suzhou Suntop Laser Technology Co., Ltd
Suntop Laser Technology Co.,Ltd's headquarter is located in the beautiful Suzhou city (close to Shanghai city) who is belong to the famous Sino British joint venture Suntop Group, and it's a forefront laser machines manufacturer that professional committed to the development, manufacturering and sales of the different kinds of laser equipments and provide the professional laser solutions, Since we have accumulated many years of experience in laser application equipments and most of the laser technology original from Germany, so we are one of the larget, most comprehensive, fastest-growing laser application and solutions companies in China.
We have the laser cutting department, laser welding department, laser marking department, High power CO2 laser cutting department, CNC water Jet cutting department, automation department, quality control department etc, we have more than 25 series of laser application equipments and automated facilities, including laser cutting , laser welding, laser marking, water jet cutting and the automatic laser welding machines and other kinds of metal processing machinery.
We can provide the comprehensive laser application solutions and customized laser machines for differnet industries all over the world, our representative type of customers, such as: Festo, Bosch,Valeo, Saic motor, WIKA, Wyeth, Bull, HTC, Panasonic, Siemens, NSK, SKF, Massey University, Ghahraman, Ketan, Xstrata, Pyramis,Tecna, Limitless, etc..., our laser machines exported to more than 40 countries and regions.
Suntop Laser already passed the SGS and the ISO9001:2000 quality control system, all our laser machines are produced understand this quality control system strictly, all our machines got the Europe CE and USA FDA certificate.
Suntop laser has a perfect sales and service network which has covered most of the main developed cities in China and most of the countries and regions in the world, we provide 24 hours advice and services for foreign customers.
Over the years, we take the business concepts of “Pursue innovation with technique, Guarantee quality with management, Gain applaud with services”, today we always insists quality oriented principle to cast Suntop brand and tomorrow we will become a leader with the industry elite in the laser industry of the world.