
High Automation Motor Stator Rotor Assembly Line Stator Winding Machine
Stator line main feature
1. This motor stator manufacturing production line is consisted of two parts, conveyor and stand-alone machines respectively. The stator transferring and transforming process is fulfilled by mechanical arm between conveyor and stand-alone machines. While machine action is accomplished by handshaking control between conveyor and stand-alone machines.
2. Each working station of this stator line has a self-contained control function, and can work independently.
3. The conveyor is equipped with an independent control system. It can lift, position, and stop stators.
4. With an automatic positioning function, the paper inserting station can load and unload stators.
5. Mechanical robot is used to connect the paper inserting station and auto coil inserting station during production. It is stable during running. Stator position put by the mechanical arm is more accurate.
6. Mechanical arm is used to connect the forming station and conveyor during production.
7. Mechanical arm is used to connect the lacing station and conveyor during production. Lacing and knotting process can be automatically done.
8. This stator line can automatically test the stator, then it will judge the qualified and unqualified stators so as to do next process.
Design feature
Operator needed for this stator production line is far less than other machines or lines. The reduction of labor force will not affect the productivity. With a lower labor cost, and high productivity, this stator line improves the competitiveness for motor manufacturers.
This stator production line is consisted of several machines, paper inserting machine, stator coil winding and coil inserting machine, lacing machine, forming machine.
Technical data of stator paper inserting machine:
Stator stack length | 20~90mm |
Stator OD | max 135mm |
Stator ID | 20~90mm |
Folding height/width | 2~4mm/4~7mm |
Insulation paper thickness | 0.188~0.35mm |
Efficiency | ≈0.5s/s |
Power | 380V/50/60HZ 0.75KW |
Machine weight | ≈200kg |
Machine dimension | (L)1200*(W)650*(H)1100mm |
Main technical data of stator coil winding and coil inserting machine
Stator OD | ≤φ150mm |
Stator ID | ≤φ110mm |
Stack Height | 30-120mm |
Height of Coil | 3 |
Appropriate Wire | φ0.18-φ1.2mm |
Winding inserting mode | chained /same core |
Pitch time | ≤40s/pc |
Air Pressure | 0.6-0.8MPa |
Power supply | 380V 50/60Hz 15Kw |
Weight | ≈4000Kg |
Dimension | (L)2000×(W)1300×(H)2300mm |
Technical data of stator lacing machine
Stator OD | φ40-φ160mm |
Stator ID | ≤100mm |
Stack Height | 30-160mm |
Height of Coil | ≤65mm |
Pitch time | ≤14s/pc(24 slots) |
Air Pressure | 0.4-0.6MPa |
Power supply | 380V 50/60Hz 6Kw |
Weight | ≈1500Kg |
Dimension | (L)2000×(W)1100×(H)1900mm |
Technical data of forming machine
Stator ID | 30~110mm |
Stator OD | Max. 160mm |
Stator stack length | 20~200mm |
Winding overhang | Max 45mm |
Displacement of cylinder | 20L/min |
Power | 380V/50/60HZ 3.75KW |
Machine weight | about 500Kg |
Machine dimension | (L)1300*(W)1000*(H) 2400mm |
The Motor stator automatic manufacturing production line working video
Ningbo Nide Tech Co., Ltd
Ningbo Nide Tech Co., Ltd, adhering to the customer-centric
concept, focuses on the stator, rotor and complete assembly of
various motors, and provides customers with one-stop solutions for
highly automated, intelligent and flexible production.
The company was established in 2010 and has 4 subsidiaries:
Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation
Tech Co., Ltd., Ningbo Nide International Co., Ltd.,Ningbo Lingfeng
Danuo Property Service Co., Ltd. and 3 international affiliated
company: NIDE India PVT, NIDE USA LLC,NIDE Wintech SRL.
After years of development, NIDE has gradually accumulated a
certain influence and brand effect at home and abroad. At present,
the products cover the professional manufacture of new energy motor
stator and rotor, hairpin motor, automatic aluminum casting rotor
line, brushless motor/ BLDC motor, universal motor, wheel hub
motor, etc., which are used in new energy vehicles, household
appliances, industrial motors, water pump motors, servo motors,
etc. The company integrates R&D, production and sales, and
wholeheartedly serves customers at home and abroad, aiming
delivering value and achieving a win-win situation.
Focus on providing one-stop solution to motor manufacturing.
Three business divisions:
1. Motor manufacturing machines.
2. Motor components.
3. Technical consulting and turn-key service.
The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.
Application status
Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.
Make motor, turn to Nide, everything will be easy !
Nide--Just for easy, our objective is not only to make motor
manufacturing easier, but also strike for making life easier.
Five Affiliated Companies
1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com
Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.
Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing.
2.Jiangsu Nide Automation Tech Co., Ltd
Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.
The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.
Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.
3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com
Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.
Strict quality control system, plus strong technical team allow us to offer the reliable
machines to our customers.
Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,
but also strike for future life easier !
4.Ningbo Nide International Co., Ltd--www.nide-international.com
Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.
The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.
With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.