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Customized Fully Auto Electric Motor Armature Rotor Production Line With High

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Buy cheap Customized Fully Auto Electric Motor Armature Rotor Production Line With High Efficiency from wholesalers
  • Buy cheap Customized Fully Auto Electric Motor Armature Rotor Production Line With High Efficiency from wholesalers
  • Buy cheap Customized Fully Auto Electric Motor Armature Rotor Production Line With High Efficiency from wholesalers
  • Buy cheap Customized Fully Auto Electric Motor Armature Rotor Production Line With High Efficiency from wholesalers
  • Buy cheap Customized Fully Auto Electric Motor Armature Rotor Production Line With High Efficiency from wholesalers
  • Buy cheap Customized Fully Auto Electric Motor Armature Rotor Production Line With High Efficiency from wholesalers

Customized Fully Auto Electric Motor Armature Rotor Production Line With High Efficiency

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Brand Name:NIDE
Model Number:ND-ZZX-5R
Certification:CCC
Price:USD(0~150000) per set
Payment Terms:L/C, T/T
Supply Ability:12line
Delivery Time:120days
Company Data
Verified Supplier
Contact Person Herbert
Business Type: Manufacturer Exporter
Officials: No. 169, Wohushan Road, Daqi Subdistrict, Beilun District, Ningbo, China
Quality: Quality Certifitation Available
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Product Details Company Profile
Product Details


Customized Fully auto motor armature rotor production assembly line

I. The armature rotor production line introduction:
This automatic produciton assembly line is used for the manufacturing production of motor rotors (commutators can be hook or groove).
The automatic motor armature manufactuing line is transmitted by the belt conveyor line, and the front and rear machines can be connected according to a predetermined communication protocol to realize intelligent automatic production, and the workpiece transfer, loading and unloading, detection, and production process transfer can be completed without manual intervention.
The motor rotor production assembly line consists of the main operating table (including the upper and lower feed ports), the rotor shaft pressing machine, the rotor commutator pressing machine , the automatic rotor insulation paper insertion, the double flyers armatur rotor coil winding machine, and the fully automatic rotor commutator spot welder, the automatic rotor slot wedge insertion machine, the armature rotor commutator turning machine, the armature rotor deburring machine, the fully automatic rotor integrated testing machine.
These machines form an automatic rotor production line through belt conveyors.
The workpiece is placed in the production line from the console.
The entire production line will complete the corresponding process according to the relevant process.
Finally, it will be recycled back to the lowering port to remove the completed workpiece.
Each process equipment has functions such as separate setting, display, operation, sound and light alarm.
II. Performance and characteristics
1. This automatic rotor manufacturing production line includes armature shaft presser, armature rotor commutator press, rotor insulation paper automatic inserter, double fly fork armature rotor winder, fully automatic rotor commutator spot welder, automatic armature rotor slot wedge inserter , rotor commutator finishing turning machine, rotor commutator deburring machine, and fully automatic armature rotor testing machine.
2. The complete rotor manufacturing line equipment can be automatically connected or operated independently.
3. Advanced and sophisticated host manufacturing technology combined with a powerful belt conveyor system for a variety of different planar configurations.
4. It has the advantages of simplicity, flexibility, high efficiency and reliability, which can greatly save manpower, reduce labor intensity and effectively improve production and quality.
5. High-strength all-aluminum frame structure, simple and elegant appearance.
6. The main operation console can perform centralized display monitoring and inquiry on the entire production system, and can read and write the process status of the product by manual input instructions, which can change the process of processing the product, and the operation is more humanized.
7. Compared with the pneumatic conveying line, the transmission efficiency is higher, the noise is smaller, and the workpiece is not damaged during transportation; the belt conveying structure combined with the intelligent identification system realizes flexibility from hardware and software, and makes the wiring more flexible and diverse.
8. The whole rotor manufacturing line adopts automatic identification control system. Each process can automatically read, write and identify the machining status of the workpiece, so that the line body can better adapt to complex and diverse production process requirements.
9. Customers can configure different models into a highly efficient and practical automatic production line according to the actual conditions such as product type, technical indicators and production requirements.
III.The main equipment parameters
We can customize the machine according to customer needs, please contact us if you need it.
a. Auto armature rotor commutator pressing machine parameters

Product nameMotor armature commutator pressing machine
Armature O.D:20-60mm
Shaft O.D:3-15mm
Shaft length:32-250mm
Armature slot number:8-24 slots
Commutator O.D:8-40mm
Speed amplitude modulation:0-670Hz
Air source:6-6Kg/cm2
Total power:1.0KW
Power source:AC220V,50/60Hz
Weight:About 400Kg
Dimension:910*880*1300mm


b. Double flyer winder armature coil winding machine parameters

Product nameArmature rotor coil winding machine
Wire diameter:0.25~1mm
Armature O.D:20~60 mm
Armature stack length:10~60 mm
Slot type:straight slot(No more than 36 slots)
Armature slots number:Odd, even slot
Counting Range:0~99999
Commutator diameter:18~40 mm
Fly fork speed:0~3000 rpm
Indexing speed:0~3000 rpm
Action process:Single action, automatic
Air pressure :4~6 Kg/cm2 ,0.5-0.7MPa
Machine power:4KW
Temperature:-10~40ºC
Humidity:40~90%
Power supply:3phase 380V±10% 50/60 Hz
Total weight:about 1,180 Kg
Dimension:2000(length)×1300(width)×1800(height) mm3
Production efficiency:800-900set/class(calculated based on 12slots 24hooks, 20turns)


c. Fully auto motor armature commutator spot welding machine parameters

Product nameArmture commutator hotstaking machine
Loading method: (choose any one from the following three methods)

1.Manually loading/unloading
2.Manually push guide rail to load/unload
3.Cylinder loading/unloading

Indexing method:servo indexing
Commutator type:hook or riser
Wire diameter:0.2mm-1.0mm
Armature diameter:20mm-60mm
Armature Stack length:10mm-60mm
Shaft length:50mm-250mm
Commutator diameter:10mm-40mm
Shaft diameter:3mm-17mm
Commutator hook/riser number:≥3
Zero finding method:manually place armature, cylinder drive one block for positioning
Pressure control method:spring + cylinder + pressure detection
Welding head cooling method:water cooling
Parameter setting:set on the touch screen and power source , Parameter also can be set
Power source control method:close loop feedback, high accuracy , inversion
Compressed air pressure:4kg/cm2-6kg/cm2
Welding source power:three phase AC380V±10% 50HZ 40KW
Water cooler power:three phase AC380V±10% 50HZ
Machine weight:800kg(for reference)
Dimension:785(L)x 910(W)x 2100(H)mm 3 (for reference)


IV.The main equipment picture display

1.The double flyer armature rotor coil winding machinemotor winding machine ,armature coil winding machine,rotor winding machine
2. The armature commutator spot welder hot staking machine
armature commutator spot welding machine automatically, hot staking machine
3.The armature rotor commutator turning machine
armature commutator turning machine automatically


Company Profile

Ningbo Nide Tech Co., Ltd

 

 

Ningbo Nide Tech Co., Ltd, adhering to the customer-centric concept, focuses on the stator, rotor and complete assembly of various motors, and provides customers with one-stop solutions for highly automated, intelligent and flexible production.

The company was established in 2010 and has 4 subsidiaries: Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation Tech Co., Ltd., Ningbo Nide International Co., Ltd.,Ningbo Lingfeng Danuo Property Service Co., Ltd. and 3 international affiliated company: NIDE India PVT, NIDE USA LLC,NIDE Wintech SRL.

After years of development, NIDE has gradually accumulated a certain influence and brand effect at home and abroad. At present, the products cover the professional manufacture of new energy motor stator and rotor, hairpin motor, automatic aluminum casting rotor line, brushless motor/ BLDC motor, universal motor, wheel hub motor, etc., which are used in new energy vehicles, household appliances, industrial motors, water pump motors, servo motors, etc. The company integrates R&D, production and sales, and wholeheartedly serves customers at home and abroad, aiming delivering value and achieving a win-win situation.

 

Focus on providing one-stop solution to motor manufacturing.

motor manfacturing production assembly line suppliers and manufacturers

 

Three business divisions:

 

1. Motor manufacturing machines.

2. Motor components.

3. Technical consulting and turn-key service.

 

The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.

The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.

The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

 

 

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

 

 

Application status

Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.

Make motor, turn to Nide, everything will be easy ! 
Nide--Just for easy, our objective is not only to make motor manufacturing easier, but also strike for making life easier. 

 

 

Five Affiliated Companies

1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com

Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.

 

Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing. 

 

2.Jiangsu Nide Automation Tech Co., Ltd

Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.

 

The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.

 

Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.

 

3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com

Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.

 

Strict quality control system, plus strong technical team allow us to offer the reliable

machines to our customers.

 

Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,

but also strike for future life easier !

 

 

4.Ningbo Nide International Co., Ltd--www.nide-international.com

 

Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.

 

The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.

 

With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.

 

 

 

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