
Customized Fully auto motor armature rotor production assembly line
I. The armature rotor production line introduction:
This automatic produciton assembly line is used for the
manufacturing production of motor rotors (commutators can be hook
or groove).
The automatic motor armature manufactuing line is transmitted by
the belt conveyor line, and the front and rear machines can be
connected according to a predetermined communication protocol to
realize intelligent automatic production, and the workpiece
transfer, loading and unloading, detection, and production process
transfer can be completed without manual intervention.
The motor rotor production assembly line consists of the main
operating table (including the upper and lower feed ports), the
rotor shaft pressing machine, the rotor commutator pressing machine
, the automatic rotor insulation paper insertion, the double flyers
armatur rotor coil winding machine, and the fully automatic rotor
commutator spot welder, the automatic rotor slot wedge insertion
machine, the armature rotor commutator turning machine, the
armature rotor deburring machine, the fully automatic rotor
integrated testing machine.
These machines form an automatic rotor production line through belt
conveyors.
The workpiece is placed in the production line from the console.
The entire production line will complete the corresponding process
according to the relevant process.
Finally, it will be recycled back to the lowering port to remove
the completed workpiece.
Each process equipment has functions such as separate setting,
display, operation, sound and light alarm.
II. Performance and characteristics
1. This automatic rotor manufacturing production line includes
armature shaft presser, armature rotor commutator press, rotor
insulation paper automatic inserter, double fly fork armature rotor
winder, fully automatic rotor commutator spot welder, automatic
armature rotor slot wedge inserter , rotor commutator finishing
turning machine, rotor commutator deburring machine, and fully
automatic armature rotor testing machine.
2. The complete rotor manufacturing line equipment can be
automatically connected or operated independently.
3. Advanced and sophisticated host manufacturing technology
combined with a powerful belt conveyor system for a variety of
different planar configurations.
4. It has the advantages of simplicity, flexibility, high
efficiency and reliability, which can greatly save manpower, reduce
labor intensity and effectively improve production and quality.
5. High-strength all-aluminum frame structure, simple and elegant
appearance.
6. The main operation console can perform centralized display
monitoring and inquiry on the entire production system, and can
read and write the process status of the product by manual input
instructions, which can change the process of processing the
product, and the operation is more humanized.
7. Compared with the pneumatic conveying line, the transmission
efficiency is higher, the noise is smaller, and the workpiece is
not damaged during transportation; the belt conveying structure
combined with the intelligent identification system realizes
flexibility from hardware and software, and makes the wiring more
flexible and diverse.
8. The whole rotor manufacturing line adopts automatic
identification control system. Each process can automatically read,
write and identify the machining status of the workpiece, so that
the line body can better adapt to complex and diverse production
process requirements.
9. Customers can configure different models into a highly efficient
and practical automatic production line according to the actual
conditions such as product type, technical indicators and
production requirements.
III.The main equipment parameters
We can customize the machine according to customer needs, please
contact us if you need it.
a. Auto armature rotor commutator pressing machine parameters
Product name | Motor armature commutator pressing machine |
Armature O.D: | 20-60mm |
Shaft O.D: | 3-15mm |
Shaft length: | 32-250mm |
Armature slot number: | 8-24 slots |
Commutator O.D: | 8-40mm |
Speed amplitude modulation: | 0-670Hz |
Air source: | 6-6Kg/cm2 |
Total power: | 1.0KW |
Power source: | AC220V,50/60Hz |
Weight: | About 400Kg |
Dimension: | 910*880*1300mm |
b. Double flyer winder armature coil winding machine parameters
Product name | Armature rotor coil winding machine |
Wire diameter: | 0.25~1mm |
Armature O.D: | 20~60 mm |
Armature stack length: | 10~60 mm |
Slot type: | straight slot(No more than 36 slots) |
Armature slots number: | Odd, even slot |
Counting Range: | 0~99999 |
Commutator diameter: | 18~40 mm |
Fly fork speed: | 0~3000 rpm |
Indexing speed: | 0~3000 rpm |
Action process: | Single action, automatic |
Air pressure : | 4~6 Kg/cm2 ,0.5-0.7MPa |
Machine power: | 4KW |
Temperature: | -10~40ºC |
Humidity: | 40~90% |
Power supply: | 3phase 380V±10% 50/60 Hz |
Total weight: | about 1,180 Kg |
Dimension: | 2000(length)×1300(width)×1800(height) mm3 |
Production efficiency: | 800-900set/class(calculated based on 12slots 24hooks, 20turns) |
c. Fully auto motor armature commutator spot welding machine
parameters
Product name | Armture commutator hotstaking machine |
Loading method: (choose any one from the following three methods) | 1.Manually loading/unloading |
Indexing method: | servo indexing |
Commutator type: | hook or riser |
Wire diameter: | 0.2mm-1.0mm |
Armature diameter: | 20mm-60mm |
Armature Stack length: | 10mm-60mm |
Shaft length: | 50mm-250mm |
Commutator diameter: | 10mm-40mm |
Shaft diameter: | 3mm-17mm |
Commutator hook/riser number: | ≥3 |
Zero finding method: | manually place armature, cylinder drive one block for positioning |
Pressure control method: | spring + cylinder + pressure detection |
Welding head cooling method: | water cooling |
Parameter setting: | set on the touch screen and power source , Parameter also can be set |
Power source control method: | close loop feedback, high accuracy , inversion |
Compressed air pressure: | 4kg/cm2-6kg/cm2 |
Welding source power: | three phase AC380V±10% 50HZ 40KW |
Water cooler power: | three phase AC380V±10% 50HZ |
Machine weight: | 800kg(for reference) |
Dimension: | 785(L)x 910(W)x 2100(H)mm 3 (for reference) |
IV.The main equipment picture display
1.The double flyer armature rotor coil winding machine
2. The armature commutator spot welder hot staking machine
3.The armature rotor commutator turning machine
Ningbo Nide Tech Co., Ltd
Ningbo Nide Tech Co., Ltd, adhering to the customer-centric
concept, focuses on the stator, rotor and complete assembly of
various motors, and provides customers with one-stop solutions for
highly automated, intelligent and flexible production.
The company was established in 2010 and has 4 subsidiaries:
Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation
Tech Co., Ltd., Ningbo Nide International Co., Ltd.,Ningbo Lingfeng
Danuo Property Service Co., Ltd. and 3 international affiliated
company: NIDE India PVT, NIDE USA LLC,NIDE Wintech SRL.
After years of development, NIDE has gradually accumulated a
certain influence and brand effect at home and abroad. At present,
the products cover the professional manufacture of new energy motor
stator and rotor, hairpin motor, automatic aluminum casting rotor
line, brushless motor/ BLDC motor, universal motor, wheel hub
motor, etc., which are used in new energy vehicles, household
appliances, industrial motors, water pump motors, servo motors,
etc. The company integrates R&D, production and sales, and
wholeheartedly serves customers at home and abroad, aiming
delivering value and achieving a win-win situation.
Focus on providing one-stop solution to motor manufacturing.
Three business divisions:
1. Motor manufacturing machines.
2. Motor components.
3. Technical consulting and turn-key service.
The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.
Application status
Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.
Make motor, turn to Nide, everything will be easy !
Nide--Just for easy, our objective is not only to make motor
manufacturing easier, but also strike for making life easier.
Five Affiliated Companies
1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com
Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.
Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing.
2.Jiangsu Nide Automation Tech Co., Ltd
Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.
The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.
Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.
3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com
Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.
Strict quality control system, plus strong technical team allow us to offer the reliable
machines to our customers.
Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,
but also strike for future life easier !
4.Ningbo Nide International Co., Ltd--www.nide-international.com
Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.
The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.
With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.