
Long Life Ultrasonic Plastic Riveting Machine Staking Assembly For Automated Machine Tool
Item No. | HSW20 | HSW30 | HSW35 | HSW40 | HSW60 |
Frequency | 20kHz | 30kHz | 35kHz | 40kHz | 60kHz |
Power | 1000W | 1200W | 1000W | 500W | 300W-500W |
Horn | ≤12mm | ≤10mm | ≤10mm | ≤10mm | ≤10mm |
Housing Diameter | 44mm | 44mm | 44mm | 44mm | 44mm |
Weight of Welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.0kg |
Ultrasonic Staking Assembly 35kHz 1000W for Automated Machine Tool
Description:
The basic principle of ultrasonic assembly is to convert the
electrical energy into high-frequency mechanical vibration by
expanding and contracting the converter, usually lead zirconate
titanate, at the same frequency.This vibration is amplified by a
booster and transferred to the workpiece through a shaped tool, or
horn, in the form of reciprocating longitudinal motion. Parts being
assembled are clamped together under moderate pressure, at which
point ultrasonic vibrations force the parts to impact against each
other at a preset frequency creating a molecular bond equal to or
above the material strength of the parts.
Infinite and accurate combinations of weld time, distance and
energy, established through a microprocessor, provide repeatable
control of the process, and lend to the full automation of the
assembly. Statistical process control and reporting are also
possible with some models.
Specification:
Item No. | HSW20 | HSW30 | HSW35 | HSW40 | HSW60 |
Frequency | 20kHz | 30kHz | 35kHz | 40kHz | 60kHz |
Power | 1000W | 1200W | 1000W | 500W | 300W-500W |
Horn | ≤12mm | ≤10mm | ≤10mm | ≤10mm | ≤10mm |
Housing Diameter | 44mm | 44mm | 44mm | 44mm | 44mm |
Weight of Welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.0kg |
Advantage:
Appliance | Fixtures, hardware, and enclosure assembly, welding of components. |
Automotive | Parts and body components, instrument panels, headlight assemblies, under hood assemblies. |
Cosmetic | Assembly of compacts and other containers, sealing tubes, packaging. |
Electronic/Electrical | Component, connector cable and wire harness assemblies, enclosure cases and instrument faces, audio/video cassette and cartridge, switch assemblies. |
Food | Sealing of pouches, tray containers and tubes; sealing microwavable containers; product packaging. |
Hardware | Product assembly and blister pack packaging. |
Health Care | Product containers and accessories. |
Types of ultrasonic assembly:
Ultrasonic vibratory energy is used in several distinct assembly and finishing techniques such as:
Welding : The process of generating melt at the mating surfaces of two thermoplastic parts. When ultrasonic vibrations stop, the molten material solidifies and a weld is achieved. The resultant joint strength approaches that of the parent material; with proper part and joint design, hermetic seals are possible. Ultrasonic welding allows fast, clean assembly without the use of consumables.
Staking : The process of melting and reforming a thermoplastic stud to mechanically lock a dissimilar material in place. Short cycle times, tight assemblies, good appearance of final assembly, and elimination of consumables are possible with this technique.
Spot Welding : An assembly technique for joining two thermoplastic components at localised points without the necessity for preformed holes or an energy director. Spot welding produces a strong structural weld and is particularly suitable for large parts, sheets of extruded or cast thermoplastic, and parts with complicated geometry and hard-to-reach joining surfaces.
Hangzhou Altrasonic Technology Co., Ltd
Hangzhou Altrasonic Technology Co., Ltd
Located in Hangzhou, China, was found in 2010. Altrasonic has many years' experiences in the business of industrial ultrasonic components and ultrasonic devices in China. We use this experience and experise to provide only the best ultrasonic devices and components based on the competitive price.
Altrasonic equipment focused on the r&d of high power
ultrasound applications, Altrasonic has absolute leading
core technology, the most stable and mature manufacturing
technology, rich experience, can provide direct
ultrasonic application scheme demonstrate, structure design, system
configuration and related parts production.
Altrasonic equipment cooperated with the key graphene
manufacturers, applied the ultrasound equipment in
graphene preparation process of industrialization firstly, and make
the ultrasonic be a good supporting to the large-scale preparation
of the high quality and low cost graphene materials.
Our company mission:Ultrasonic Technology makes life easier.
WHY CHOOSE ALTRASONIC ?
• OVERSEA SERVICE TEAM. We now have agents in India, Austrilia, Indonesia, Singapore, Türkiye, Malaysia, Germany, and other country still being
discussing.
• Innovation. Altrasonic R&D and marketing staffs to constantly explore
new applications in the field of ultrasound, and the
importance of team spirit of cooperation.
• Half the price, double the value. Every product reach you have been test in our company three times,
and with 72 hours continous working, to confirm it is
well before you get it. Also we always learn from foreign company,
to
upgrade our products.
• Good components. Ceramic mainly imported from German, and using the superior
quality aluminum, titanium raw materials.
• Individual Customize. We can customize products according to your requirements, Also
supply OEM service.
Customize ultrasonic solution for different applications.