
LTJW-5 Factory Supply High Performance Integrated Extruder Spheronizer
Function
The extruder& spheronizer mainly applied in pellets production process, using rotary screw rod to extruding the wet material out of spheral screen, the extruded strips drop into the spheronizer disk plate, then strips divide and roll on the rotary disk plate by centrifugal force of the high speed rotary disk plate, and finally it become round and solid pellets.
compared other ways of making pellets, extruding and spheronizing technique has following features:
- the whole process executed in a wet status without dust rise.
- product yield beyond 99%, with small particle size distribution, qualified product above 90%.
- finished pellets have good roundness and strength, the density can reach more than 0.8g/cm3. Especially good for coating on the pellets to make controlled-release drugs.
- the pellets have good drug loading capacity, it have wide drug loading range
- it is easily to mix the incompatible active contents.
- the loss of zymin can be reduced less than 10% during enzymic preparation
- high efficiency, low cost and low labor intensity
- good process reproducibility, parameterization process procedure, easy to control and manage.
Technical Data
Item | Model/specification | Unit |
Capacity | 5-10 | Kg/h |
Diameter of pellet | 0.7-3.5(by user) | mm |
Power | 8.6 | Kw |
Overall Dimensions | 1550*950*1350 | Mm |
Complete Set
System | Name | Material | Specification | Place of produce |
Extruding system | Screw | SUS304 | Ø50 | Haijiang |
Motor | 1.5KW | China | ||
Inveter | Siemens | 1.5KW | Germany | |
Granulating hole cover | SUS304 | Haijiang | ||
Pelleting system | Rotating motor | 3kw stand model | china | |
Pelleting chamber | δ=12mm | Haijiang | ||
Rotor disk | SUS304 | Ø 400 | Haijiang | |
Blower | 1.1 kw volution pump | china | ||
Inveter | Siemens | 1.1KW | Germany | |
Control system | Main The part of electric | siemens | germany | |
Touch screen | Siemens | Siemens7’’ | Germany | |
PLC | Siemens | Germany |
Characteristics
1) Finish pelletizing process in on step.
2) Adopting DC brushless motor and planetary gear reducer
transmission system, have compact structure, it is convenient to
maintain without adding lubricant.
3) Adopting 5-axies drilling techniques for the extruding spheral
screen machining, which makes extruding evenly and high efficient.
4) In-built with cooling channel, the user can choose air-cooling
or water-cooling.
5) There are current monitor and overload protection designed for
the equipment safety.
Leadtop Pharmaceutical Machinery
Service Center All Over world:
Headquarter China: LTPM CHINA
Add:28th,Jiuan Rd,Jiuli Industrial Zone,Shangwang. Ruian city,Zhejiang,CHINA
America:
Exclusive Agent and Service center in USA:
JRH Pharma R&D Services
River Falls, WI,USA
Pakistan:
Multi Link
Add.:Karachi
Raki Trader
Add.: Lahore
Philippines:
Payo Manufacturing
Add: Davao
Colombia:
LTPM Colombia
Add: Bogota
Latino America:
LTPM Dominican Republic
Add: Domican republic
Our company is recognized as a major pharmaceutical equipment manufacturer and a distributor of packaging materials and pharmaceutical chemicals. Our company is founded in Rui'an, China, with 18 years' (Opened on 1996 year) experience in pharmaceutical industry. This allows us to expand our business in a well-planned manner. We now offer a comprehensive whole production line of quality pharmaceutical machines,packing materials and APIs at competitive prices. Our main products includes:
Fluid Bed Dryer
Counting machine
extract concentration equipment
Emulsification machine
Freeze Dryer
Coating machine
Water treatment equipment
Spray Drying Machine
Powder Mixing Machine
Granulating Machine
Capsule filling machine
Blister Packing Machine
Cartoning machine
Tablet Pressing Machine
Bottling Machinery
Liquid Production Line
Soft Capsule Production Line
Counting production Line
All kinds of lamination films for pharma packaging
Several kinds of APIs
Our Faith: Your Best Pharmaceutical Production Solution!
We offer whole pharmaceutical Production solutions from raw material processing to finished products. We manufacture and distribute different pharmaceutical machinery,packing materials and APIs with our own professional teams and after-sales service teams.
Based on our experienced team, we produce top quality machines, packing materials and APIs and also help customers select the best quality suppliers. Our company is a technology-driven company and focuses on producing high quality machinery. We employ 15 engineers on machinery design and technology improvement. Each engineer has at least ten years' machining and packaging area experience. We are your extra technical consultant center.
Our company provides the following services:
1. we guarantee machine can run for 20+ years.
2. Technician can do on-site commissioning within 7 days.
3. 24 hours online service
4.we provide free spare parts during 5 year warranty
5.we will respond your questions within 9 minute
Quality Control:
Our company owns a quality control department to verify each product at different phases, from the procurement of parts to finished products. In order to offer clients the best quality products, we manufacture products in accordance with international standards, such as FDA, GMP and cGMP. We also could provide IQ/OQ/PQ/FAT/SAT files.
We are your best pharmaceutical production solution!